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Employing the Balanset-1A System

Getting the Equipment Ready

• vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
• Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.

Sensor Installation

• Mount the vibration transducers securely on the machine’s housing where vibrations are most pronounced, typically near the bearings.
• Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.

Starting the Program

• Initiate the Balanset program on your computer.
• Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.

• Operate the rotor at its intended working speed.
• The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.

Trial Weight Installation

• Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).
• Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.

Determining the Corrective Mass

• Using the acquired measurements, the program automatically determines the required corrective weight’s mass and angular position.
• These parameters are displayed on the screen as numerical data and graphs.

Installing the Correction Weight

• Attach the computed compensating weight to the rotor as indicated by the software’s output.
• You can conduct interim measurements to confirm that the imbalance is decreasing as expected.

Verification and Balancing Completion

• With the compensating weight attached, operate the rotor and assess the level of any residual vibration.
• If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.
• If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.

Creating a Balancing Report

• The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.

Post-Balancing Checklist

• Verify the secure attachment of all balancing weights and measurement sensors.
• Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
• In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.

This process allows for precise imbalance correction, reducing vibration and extending equipment life.

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